Warehouse Operations Intermediate

Handling Unit

Also known as: HU, Logistics Unit, Load Unit

Definition

A handling unit (HU) is a physical configuration of goods that is managed as a single entity for transportation, storage, and tracking purposes. It provides a way to group multiple items or packages together for more efficient logistics operations.

Types of Handling Units

Type Description Typical Contents
Pallet Wooden or plastic platform Multiple cartons
Carton Cardboard box Individual items or inner packs
Container Shipping container Pallets or loose cargo
Roll cage Wheeled metal cage Packages for delivery
Tote Reusable plastic bin Small items, parts

Handling Unit Hierarchy

Handling units often nest within each other:

Container
  └── Pallet (multiple)
        └── Carton (multiple)
              └── Inner pack (multiple)
                    └── Individual item

Why Handling Units Matter

  1. Efficient tracking - One scan tracks everything inside
  2. Faster processing - Move groups instead of individual items
  3. Space optimization - Standardized units maximize storage
  4. Reduced handling - Fewer touches mean less damage
  5. Accurate inventory - Clear hierarchy prevents counting errors

Handling Unit in WMS

Warehouse management systems track:

  • Unique handling unit ID (often a barcode or RFID)
  • Contents and quantities
  • Weight and dimensions
  • Location in warehouse
  • Status (received, in storage, shipped)

Best Practices

  • Use standardized handling unit sizes
  • Label all handling units clearly
  • Maintain accurate content records
  • Train staff on proper handling procedures
  • Implement barcode or RFID tracking
Ready to ship? Compare shipping rates instantly
Try Free