Packaging Terms Beginner

Kraft Paper

Also known as: Brown Paper, Packing Paper, Butcher Paper

Definition

Kraft paper is a heavy-duty paper made from wood pulp using the kraft process, which produces strong, tear-resistant paper. Its natural brown color and sustainability make it a popular eco-friendly packaging material for void fill, wrapping, and cushioning.

Why “Kraft”?

“Kraft” comes from the German word for “strength.” The kraft pulping process produces longer, stronger paper fibers than other methods, making kraft paper exceptionally durable.

Kraft Paper Uses in Shipping

Void Fill

  • Crumpled to fill empty space
  • Prevents items from shifting
  • Cushions against impacts
  • Recyclable and compostable

Wrapping

  • Individual item protection
  • Prevents scratches and scuffs
  • Clean, professional appearance
  • Works for fragile items

Cushioning

  • Layers between items
  • Padding around products
  • Combined with other materials
  • Shock absorption

Interleaving

  • Between stacked items
  • Separates surfaces
  • Prevents friction damage
  • Common for prints, plates

Types of Kraft Paper

Type Weight Use Case
30# Light Void fill, interleaving
40# Medium General wrapping
50# Heavy Wrapping heavy items
60# Extra heavy Industrial, cushioning

Higher weight = thicker and more durable.

Kraft Paper vs. Alternatives

Material Protection Sustainability Cost
Kraft paper Good Excellent Low
Bubble wrap Excellent Poor Medium
Air pillows Good Poor Low
Tissue paper Light Good Low
Foam Excellent Poor High

Kraft Paper Dispensing

Fan-Fold Packs

  • Pre-folded stacks
  • No dispenser needed
  • Easy storage
  • Good for low volume

Roll Dispensers

  • Continuous rolls
  • Cut to size needed
  • More economical
  • Requires dispenser stand

Automated Crumplers

  • Machine-crumpled paper
  • Consistent void fill
  • Fast production
  • Higher volume operations

Kraft Paper Benefits

Sustainability:

  • Made from renewable resources
  • Recyclable in curbside bins
  • Compostable
  • Biodegradable
  • Often contains recycled content

Customer perception:

  • Eco-friendly appearance
  • Premium, artisanal feel
  • Aligns with sustainable brands
  • No plastic concerns

Practical:

  • Won’t pop like air pillows
  • Stays in place
  • Easy to use
  • Affordable
  • Versatile

Using Kraft Paper Effectively

  1. Crumple loosely - Tight balls don’t cushion well
  2. Layer for fragile items - Multiple sheets for protection
  3. Wrap fully - Cover entire item surface
  4. Fill all gaps - Items shouldn’t move
  5. Don’t over-pack - Creates unnecessary weight
  6. Consider presentation - Clean finish looks professional

Kraft Paper Costs

Format Approximate Cost
30# roll, 18" × 900' $25-40
40# roll, 24" × 900' $35-50
Fan-fold pack $20-30
Honeycomb paper $40-60

Buying in bulk significantly reduces per-foot cost.

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