Order fulfillment is the end-to-end process of delivering products to customers after they place an order. It encompasses everything from receiving the order through picking, packing, shipping, and delivery—the operational heart of e-commerce and retail.
The Fulfillment Process
Step-by-Step
1. ORDER RECEIVED
Customer places order online/phone
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2. ORDER PROCESSING
Payment verified, order validated
↓
3. INVENTORY ALLOCATION
Stock reserved for order
↓
4. PICKING
Items retrieved from storage
↓
5. PACKING
Items packed for shipping
↓
6. SHIPPING
Carrier label, package dispatched
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7. DELIVERY
Package delivered to customer
Fulfillment Components
Receiving
- Inbound inventory
- Quality inspection
- Put-away to storage
- Inventory updates
Storage
- Organized warehouse
- Bin/location management
- Inventory control
- Easy retrieval access
Picking
- Retrieve ordered items
- Various methods (zone, batch, wave)
- Accuracy critical
- Efficiency focus
Packing
- Appropriate packaging
- Protection for shipping
- Branding opportunity
- Packing slip included
Shipping
- Carrier selection
- Label generation
- Package handoff
- Tracking initiated
Fulfillment Models
In-House Fulfillment
| Pros |
Cons |
| Full control |
High overhead |
| Brand experience |
Scalability limits |
| No third-party fees |
Staff management |
3PL (Third-Party Logistics)
| Pros |
Cons |
| Scalable |
Less control |
| Expertise |
Per-order fees |
| Network access |
Integration needs |
Drop Shipping
| Pros |
Cons |
| No inventory |
Low margins |
| Low startup cost |
Less control |
| Wide selection |
Supplier dependent |
Hybrid
- Mix of models
- Products in-house + 3PL overflow
- Strategic allocation
- Flexibility
Fulfillment Metrics
| Metric |
Description |
Target |
| Order accuracy |
Correct orders shipped |
>99% |
| On-time shipping |
Shipped by promise date |
>98% |
| Fulfillment time |
Order to ship time |
<24 hours |
| Pick rate |
Items per hour |
Varies |
| Return rate |
Orders returned |
<5% |
Last month:
- Orders processed: 10,000
- Shipped on time: 9,850 (98.5%)
- Shipped same day: 7,200 (72%)
- Order accuracy: 9,920 (99.2%)
- Avg fulfillment time: 18 hours
Fulfillment Technology
Essential Systems
| System |
Function |
| OMS |
Order management |
| WMS |
Warehouse operations |
| TMS |
Transportation management |
| Inventory |
Stock tracking |
Automation Options
- Conveyor systems
- Pick-to-light
- Automated storage
- Robotics
- Sorting systems
Fulfillment Costs
Cost Components
| Component |
Typical % of Order |
| Labor (pick |
|