Order Fulfillment

Also known as: Fulfillment, Order Processing, Order Execution

Definition

Order fulfillment is the end-to-end process of delivering products to customers after they place an order. It encompasses everything from receiving the order through picking, packing, shipping, and delivery—the operational heart of e-commerce and retail.

The Fulfillment Process

Step-by-Step

1. ORDER RECEIVED
   Customer places order online/phone
         ↓
2. ORDER PROCESSING
   Payment verified, order validated
         ↓
3. INVENTORY ALLOCATION
   Stock reserved for order
         ↓
4. PICKING
   Items retrieved from storage
         ↓
5. PACKING
   Items packed for shipping
         ↓
6. SHIPPING
   Carrier label, package dispatched
         ↓
7. DELIVERY
   Package delivered to customer

Fulfillment Components

Receiving

  • Inbound inventory
  • Quality inspection
  • Put-away to storage
  • Inventory updates

Storage

  • Organized warehouse
  • Bin/location management
  • Inventory control
  • Easy retrieval access

Picking

  • Retrieve ordered items
  • Various methods (zone, batch, wave)
  • Accuracy critical
  • Efficiency focus

Packing

  • Appropriate packaging
  • Protection for shipping
  • Branding opportunity
  • Packing slip included

Shipping

  • Carrier selection
  • Label generation
  • Package handoff
  • Tracking initiated

Fulfillment Models

In-House Fulfillment

Pros Cons
Full control High overhead
Brand experience Scalability limits
No third-party fees Staff management

3PL (Third-Party Logistics)

Pros Cons
Scalable Less control
Expertise Per-order fees
Network access Integration needs

Drop Shipping

Pros Cons
No inventory Low margins
Low startup cost Less control
Wide selection Supplier dependent

Hybrid

  • Mix of models
  • Products in-house + 3PL overflow
  • Strategic allocation
  • Flexibility

Fulfillment Metrics

Key Performance Indicators

Metric Description Target
Order accuracy Correct orders shipped >99%
On-time shipping Shipped by promise date >98%
Fulfillment time Order to ship time <24 hours
Pick rate Items per hour Varies
Return rate Orders returned <5%

Measuring Performance

Last month:
- Orders processed: 10,000
- Shipped on time: 9,850 (98.5%)
- Shipped same day: 7,200 (72%)
- Order accuracy: 9,920 (99.2%)
- Avg fulfillment time: 18 hours

Fulfillment Technology

Essential Systems

System Function
OMS Order management
WMS Warehouse operations
TMS Transportation management
Inventory Stock tracking

Automation Options

  • Conveyor systems
  • Pick-to-light
  • Automated storage
  • Robotics
  • Sorting systems

Fulfillment Costs

Cost Components

Component Typical % of Order
Labor (pick
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