Pack-Out
Also known as: Case Pack, Units Per Case, Pack Quantity
Definition
Pack-out has two related meanings in logistics: (1) the quantity of individual units packaged within a master carton or case, and (2) the process of packaging products for distribution or shipment.
Pack-Out as Quantity
The number of sellable units in a shipping carton:
| Product Example | Pack-Out |
|---|---|
| Bottled water | 24 bottles/case |
| Sneakers | 6 pairs/case |
| Electronics | 4 units/case |
| Cosmetics | 12 units/case |
Pack-Out Structure
Master Carton
├── Inner Pack (6 units)
├── Inner Pack (6 units)
└── Inner Pack (6 units)
Total pack-out: 18 units
Pack-Out Considerations
For Retailers
- Shelf quantity alignment
- Storage space requirements
- Minimum order requirements
- Price point considerations
For Suppliers
- Production efficiency
- Carton size optimization
- Shipping weight/cube
- Pallet configuration
Pack-Out as Process
The activity of packaging products:
In Manufacturing
- Assembling finished goods into cases
- Adding packaging materials
- Sealing and labeling cartons
In Fulfillment
- Transferring from bulk to pick locations
- Preparing products for individual orders
- Repackaging for different channels
Pack-Out Optimization
| Factor | Optimization Goal |
|---|---|
| Carton fill | Use carton space efficiently |
| Weight | Stay within carrier limits |
| Protection | Adequate cushioning/fill |
| Pallet fit | Even layers, minimal overhang |
| Cost | Minimize packaging materials |
Pack-Out Documentation
Standard information:
- Units per inner pack
- Inner packs per master carton
- Total units per master carton (pack-out)
- Master carton weight
- Master carton dimensions
- Ti x Hi (pallet configuration)
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