Pick and Pack
Also known as: Picking and Packing, Order Picking, Pack and Ship
Definition
Pick and pack describes the core fulfillment process: locating ordered items in a warehouse (picking) and preparing them for shipment (packing). It’s where orders transform from digital requests into physical packages.
The Pick and Pack Process
Picking
- Receive pick list/order
- Navigate to item locations
- Select correct items and quantities
- Verify against order
- Transport to packing station
Packing
- Verify items match order
- Select appropriate box/mailer
- Add protective packaging
- Include packing slip
- Seal and label package
Picking Methods
| Method | Best For |
|---|---|
| Piece picking | Low volume, varied orders |
| Batch picking | Multiple similar orders |
| Zone picking | Large warehouses |
| Wave picking | Scheduled shipping cutoffs |
Pick and Pack Costs
3PL pricing typically:
- Per order fee: $2-5
- Per item fee: $0.25-1.00
- Packaging materials: extra
Improving Pick and Pack
- Optimize warehouse layout
- Use barcode scanning
- Implement pick-to-light systems
- Batch similar orders
- Pre-kit common combinations
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