Freight Terms Advanced

Project Cargo

Also known as: Project Freight, Project Logistics, Heavy Project Cargo

Definition

Project cargo encompasses large-scale, complex shipments typically associated with industrial construction projects—power plants, refineries, mining operations, and infrastructure development. These shipments require specialized planning, equipment, and logistics expertise.

What Is Project Cargo?

Characteristics

  • Oversized or overweight items
  • Multiple shipments to one project
  • Coordinated delivery schedules
  • Specialized handling requirements
  • Often to remote locations

Typical Project Cargo

Industry Cargo Examples
Energy Turbines, generators, transformers
Oil & Gas Modules, reactors, columns
Mining Crushers, conveyors, haul trucks
Wind Blades, towers, nacelles
Infrastructure Bridges, cranes, rail equipment

Project Cargo Categories

By Size

Category Description Examples
Heavy lift Over 100 tons Reactors, modules
Oversize Exceeds standard dimensions Turbine blades, towers
Out of gauge (OOG) Exceeds container dimensions Large machinery
High/wide Height or width challenges Transformers

By Complexity

Level Characteristics
Simple Standard heavy cargo
Moderate Some route challenges
Complex Multiple transport modes
Extreme Major engineering required

Project Cargo Logistics

Planning Phase

  1. Survey cargo - Dimensions, weights, specifications
  2. Route survey - Road, bridge, infrastructure assessment
  3. Method selection - Sea, air, road, rail combinations
  4. Equipment planning - Cranes, transporters, rigging
  5. Permit acquisition - Oversize/overweight permits
  6. Timeline development - Critical path scheduling

Execution Phase

  1. Factory/origin preparation
  2. Rigging and loading
  3. Sea/air transport
  4. Port operations
  5. Inland transport
  6. Site delivery
  7. Positioning/installation support

Transport Modes for Project Cargo

Ocean

  • Heavy lift vessels
  • Multipurpose vessels
  • Semi-submersible ships
  • Deck carriers

Inland

  • Multi-axle trailers
  • Self-propelled modular transporters (SPMT)
  • Rail (for some cargo)
  • Barge (river/coastal)

Specialized Equipment

Equipment Use
SPMT Very heavy, precise positioning
Goldhofer trailers Heavy oversize road transport
Strand jacks Lifting and positioning
Gantry systems On-site movement

Project Cargo Documentation

Required Documents

  • Detailed specifications
  • Lift drawings
  • Transport drawings
  • Route survey reports
  • Permit applications
  • Insurance certificates
  • Safety method statements

Cargo Specifications Needed

Item: Gas Turbine
Weight: 285,000 kg
Dimensions: 12.5m × 5.2m × 4.8m
Center of gravity: Drawing attached
Lift points: 4 trunnions (spec attached)
Transport restrictions: Max tilt 3°
Value: $45,000,000

Project Cargo Pricing

Cost Components

Component Description
Ocean freight Vessel space/charter
Port handling Cranes, stevedoring
Inland transport Trucks, permits, escorts
Engineering Route surveys, lift plans
Insurance All-risk coverage
Project management Coordination services

Pricing Approach

  • Custom quoted per project
  • Not standard tariff rates
  • Based on detailed specs
  • May include contingencies
  • Progress payments common

Project Cargo Challenges

Logistical

  • Remote delivery locations
  • Infrastructure limitations
  • Multi-modal coordination
  • Weather dependencies
  • Port congestion

Technical

  • Weight distribution
  • Lift engineering
  • Securing at sea
  • Route obstructions
  • Equipment availability

Administrative

  • Permit lead times
  • Customs complexities
  • Insurance requirements
  • Regulatory compliance

Project Cargo Specialists

What They Provide

  • Engineering expertise
  • Equipment access
  • Route knowledge
  • Permit relationships
  • Risk management
  • Single-point accountability

Major Project Cargo Providers

  • Mammoet
  • Sarens
  • ALE (Alton)
  • DHL Industrial Projects
  • Kuehne+Nagel Projects
  • DB Schenker Projects

Insurance Considerations

Why Special Coverage

  • High values
  • Complex risks
  • Multiple transport modes
  • Installation exposure

Coverage Types

  • Marine cargo (all-risk)
  • Delay in start-up (DSU)
  • Installation floater
  • Third-party liability
  • Equipment breakdown
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