Carrier Terms Intermediate

Reverse Logistics

Also known as: Returns Management, Return Logistics, Aftermarket Logistics

Definition

Reverse logistics handles the backward flow of products—from consumer back to origin. It includes returns processing, repairs, refurbishment, recycling, and disposal. For e-commerce, it’s primarily about managing customer returns efficiently.

Reverse Logistics Activities

  • Customer returns processing
  • Product refurbishment
  • Warranty repairs
  • Recycling and disposal
  • Unsold inventory returns
  • Packaging reclamation

The Returns Process

  1. Customer initiates return
  2. Return label generated
  3. Package shipped back
  4. Item received and inspected
  5. Refund/exchange processed
  6. Item restocked, refurbished, or disposed

Reverse Logistics Costs

Returns typically cost 2-3x forward shipping:

  • Return shipping label
  • Inspection labor
  • Repackaging
  • Restocking
  • Value loss (if not resellable)

Reducing Reverse Logistics Costs

  • Accurate product descriptions
  • Quality product photos
  • Size guides and fit tools
  • Durable packaging
  • Quality control
  • Consider “keep it” for low-value items
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