A stockout (or out-of-stock situation) occurs when a product is unavailable because inventory has run out. Stockouts lead to lost sales, disappointed customers, and can damage brand reputation if they happen frequently.
Impact of Stockouts
Customer Impact
- Cannot purchase desired item
- May go to competitor
- Negative experience
- Lost trust
- Bad reviews
Business Impact
Direct Costs:
- Lost sale revenue
- Expedited replenishment
- Emergency shipping costs
Indirect Costs:
- Customer lifetime value loss
- Brand reputation damage
- Marketplace ranking drops
- Recovery marketing costs
Stockout Causes
Demand-Side
| Cause |
Example |
| Unexpected demand |
Viral product |
| Seasonal spike |
Holiday rush |
| Promotion success |
Sale exceeds forecast |
| Trend change |
Sudden popularity |
Supply-Side
| Cause |
Example |
| Supplier delay |
Production issues |
| Shipping problems |
Port congestion |
| Quality issues |
Batch rejected |
| Capacity limits |
Can’t produce enough |
Planning Issues
| Cause |
Example |
| Poor forecasting |
Underestimated demand |
| Low safety stock |
Insufficient buffer |
| Reorder point too low |
Ordered too late |
| Data errors |
Inventory count wrong |
Measuring Stockouts
Key Metrics
| Metric |
Formula |
| Stockout rate |
SKUs OOS / Total SKUs |
| Lost sales |
Units demanded when OOS |
| Days OOS |
Duration of stockout |
| Fill rate |
Units shipped / Units ordered |
Stockout Rate Calculation
500 SKUs in catalog
15 SKUs currently out of stock
Stockout Rate = 15/500 = 3%
Industry benchmark: <2% is good
Stockout Prevention
Inventory Strategies
- Safety stock - Buffer inventory
- Reorder points - Trigger replenishment
- Forecasting - Predict demand
- Supplier relationships - Reliable supply
- Inventory visibility - Know what you have
Prevention Checklist
□ Accurate inventory counts
□ Proper safety stock levels
□ Early reorder triggers
□ Backup suppliers identified
□ Demand forecasting in place
□ Regular inventory audits
□ Real-time inventory tracking
Responding to Stockouts
- Communicate with customers
- Offer alternatives
- Enable backorder option
- Expedite replenishment
- Adjust marketing/promotions
Customer Communication
Good:
"This item is temporarily out of stock.
Expected back: Feb 15. Pre-order now
and we'll ship as soon as it arrives."
Bad:
"Out of Stock" (no info)
Stockout vs. Backorder
| Situation |
What Happens |
| Stockout |
Customer can’t order |
| Backorder |
Customer orders, waits for delivery |
Backorder as Solution
Stockout impact:
- Sale lost
- Customer goes elsewhere
With backorder enabled:
- Customer places order
- Waits for restock
- Sale captured
Stockout Costs
Direct Cost Example
Product sells for $50
Out of stock for 7 days
Normal sales: 20/day
Lost sales: 20 × 7 = 140 units
Lost revenue: 140 × $50 = $7,000
Hidden Costs
- 40% of customers buy elsewhere
- 30% may not return
- Negative reviews
- Search ranking drops
- Ad spend wasted
Technology for Preventing Stockouts
- Real-time stock tracking
- Automated reorder alerts
- Demand forecasting
- Multi-channel sync
- Low stock notifications
Advanced Capabilities
- AI demand prediction
- Automated purchasing
- Supplier integration
- Seasonal adjustments
- Promotion planning
Stockout Recovery
Steps to Recover
- Investigate cause - Why did this happen?
- Restock quickly - Expedite if needed
- Notify waitlist - Contact interested customers
- Adjust systems - Prevent recurrence
- Review metrics - Track improvement
Preventing Future Stockouts
Root cause: Reorder point too low
Action:
1. Increase reorder point
2. Add safety stock
3. Monitor lead times
4. Review forecasts monthly
Industry Stockout Rates
Benchmarks
| Industry |
Typical Rate |
Target |
| Grocery |
5-10% |
<5% |
| Apparel |
8-15% |
<8% |
| Electronics |
3-7% |
<3% |
| General retail |
5-10% |
<5% |
E-Commerce Considerations
- Higher customer expectations
- Immediate visibility online
- Competition one click away
- Reviews impact heavily
Best Practices
Strategic
- Prioritize fast movers
- ABC inventory analysis
- Multiple suppliers
- Demand planning
- Safety stock by SKU
Operational
- Accurate counts
- Timely reordering
- Good supplier communication
- Real-time tracking
- Regular audits