Work Order (Warehouse)

Also known as: WO, Job Order, Service Order

Definition

A work order in warehouse operations is a document or digital instruction that authorizes specific tasks to be performed on inventory. Unlike pick tickets for order fulfillment, work orders typically cover value-added services, transformations, or special handling.

Common Work Order Types

Type Description Example
Kitting Combine items into sets Gift basket assembly
Labeling Apply labels or tags Price tags, UPC labels
Rework Fix or modify products Replace packaging
Assembly Build from components Furniture assembly
Inspection Quality check Pre-ship inspection
Packaging Special packaging Gift wrapping

Work Order Components

Header Information

  • Work order number
  • Customer/client
  • Due date
  • Priority level
  • Status

Task Details

  • Items to be worked
  • Quantity
  • Specific instructions
  • Materials needed
  • Quality requirements

Completion Info

  • Actual completion date
  • Units completed
  • Time spent
  • Issues encountered

Work Order Workflow

  1. Create - WO issued for required task
  2. Assign - Allocated to worker/team
  3. Stage - Gather materials and inventory
  4. Execute - Perform the work
  5. Inspect - Quality check results
  6. Complete - Update inventory, close WO
  7. Bill - Invoice for services (if applicable)

Work Order Tracking

Metrics

  • Work orders completed per day
  • Average completion time
  • On-time completion rate
  • First-pass quality rate

Status Tracking

  • Open/pending
  • In progress
  • On hold
  • Completed
  • Cancelled

Work Orders in WMS

Modern WMS systems:

  • Create and route work orders
  • Track materials consumption
  • Monitor labor time
  • Update inventory automatically
  • Generate billing data
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